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Automotive Manufacturing Michigan

Martinrea International: OEE improved 68% to 79% in 14 weeks

Five stamping plants tracked OEE manually in Excel. Reports reached managers 4 hours after events.

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The Challenge

Why Martinrea International Needed a Power BI Solution

Five stamping plants tracked OEE manually in Excel. Reports reached managers 4 hours after events.

The Solution

What We Built

Power BI connected to Plex ERP and MES via Azure Data Factory. Real-time OEE, scrap, and downtime dashboards on production screens.

Technologies: Plex ERP, Azure Data Factory, Power BI Premium

The Results

Measurable Outcomes

OEE improved 68% to 79% in 14 weeks

Mean time to repair reduced 34 minutes per incident.

“The dashboard showed exactly which machines were dragging numbers down. That visibility changed everything.”
— VP Operations, Martinrea International
FAQ

Automotive Manufacturing Power BI — Common Questions

Power BI connected to Plex ERP and MES via Azure Data Factory. Real-time OEE, scrap, and downtime dashboards on production screens.
OEE improved 68% to 79% in 14 weeks. Mean time to repair reduced 34 minutes per incident.
Most Power BI projects of this scope are delivered in 8-16 weeks. Working dashboards appear within the first 2 weeks.
Plex ERP, Azure Data Factory, Power BI Premium

Project Summary

Industry
Automotive Manufacturing
Location
Detroit, MI
Key Result
OEE improved 68% to 79% in 14 weeks
Contact
VP Operations
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